Understanding Spill Pallets: What They Are and Why They Matter for Workplace Safety

Understanding Spill Pallets: What They Are and Why They Matter for Workplace Safety

Every facility handling hazardous liquids should have spill control measures in place to comply with environmental protection legislation. One way to do this is to use a spill pallet, especially when transporting containers from one location to another. In this guide, we delve into spill pallets and why they are essential for workplace safety and environmental protection.

What are Spill Pallets?

A spill pallet, also known as a spill containment pallet, secondary containment or bund, is a system designed to catch and contain leaks, drips and spills from drums, containers or Intermediate Bulk Containers (IBCs) that store hazardous materials. These pallets typically consist of a sturdy platform with a built-in sump (or containment area) underneath.

Containers are placed on top of a grate so that any leaks or spills can flow down towards the sump and be contained. Some spill pallets also have high walls to prevent large spills from splashing out of the spill pallet and ensuring all leaks are collected in the sump area. This is particularly useful during transportation. 

There are many different types of spill pallets that are designed for specific purposes. For example:

  • IBC Bunds: IBC bunds are large-capacity containment units designed to safely hold and contain spills from Intermediate Bulk Containers
  • Drum Bunds: Drum bunds are specialised containment platforms engineered to securely hold multiple drums of chemicals or oils. 
  • Portable Bunds: Portable bunds are flexible, lightweight containment solutions that can be easily transported and set up in various locations
  • Covered Bunds: Covered bunds are enclosed containment systems that offer protection from the elements. They combine spill containment capabilities with shelter to prevent rainwater accumulation. 
  • Drip Trays: Drip trays are smaller secondary containers that are designed to catch minor leaks and spills from small containers or equipment. 

The Benefits of Spill Pallets

Spill Pallets offer businesses a quick and easy solution for preventing spills and leaks of hazardous substances during storage or transportation. Here are just some of the benefits you could experience after installing spill pallets. 

  • Leak Containment: Of course, the most obvious benefit is a spill pallet can effectively capture and contain leaks, stopping hazardous materials from spreading to other work areas. 

  • Regulatory Compliance: Any business that handles hazardous substances must use a spill bund as it is required by law to have a safe method of handling and cleaning these substances.

  • Workplace Safety: Containing spills can reduce the risk of slips and other related accidents in the workplace and exposure to harmful chemicals. 

  • Environmental Protection: Spill pallets prevent contaminants from entering soil, water systems and ecosystems. 

  • Cost Savings: Implementing spill pallets can save you money on clean-up costs and potential fines associated with uncontained spills. 

  • Durability: Spill pallets are generally constructed from durable materials such as polyethylene or steel to ensure they are sturdy, corrosion-resistant and long-lasting. 

    • The Environmental Benefits of Spill Pallets

    The main purpose of a spill pallet is to ensure hazardous substances do not enter the environment and cause detrimental effects. This is in line with environmental protection regulations, such as the Environmental Protection Act 1990, that indicate businesses must use the appropriate measures to prevent spills from happening in the first place. 

    With a spill pallet, you can protect the environment  by:

  • Groundwater protection: Spill pallets can prevent hazardous liquids from seeping into the ground, safeguarding underground water sources from contamination. 

  • Soil Preservation: By containing spills, these pallets protect soil from chemical contamination, maintaining soil health and biodiversity. 

  • Reduced Water Pollution: Spill pallets help prevent toxic substances from reaching rivers, lakes and oceans, protecting aquatic life and water sources. 

  • Wildlife Protection: Preventing the spread of hazardous materials helps protect local wildlife from exposure to toxic substances. 

  • Resource Conservation: Proper containment reduces the amount of cleaning materials needed in case of a spill, conserving resources.

    • What to Consider When Purchasing a Spill Pallet

    Spill pallets can come in many different shapes and sizes. From smaller 1 Drum Spill Pallets to large Double IBC Spill Pallets, there is a spill pallet for every occasion. But this also means it can be difficult to understand what spill pallet is the right choice for your needs. Here are a few things to consider to help you decide on the best spill pallet for your business: 

    1. Capacity 

    The capacity of a spill pallet is probably one of the most important factors to look at when deciding on a spill pallet. Additionally, regulations often have guidelines that you must follow to ensure you are storing hazardous liquids correctly. For example, the sump of a spill pallet must be at least 110% of the total capacity of the largest container or 25% of the total volume stored, whichever is greater. 

    2. Material Compatibility

    This is particularly important if you are storing harmful chemicals, as different chemicals react differently with various materials. Polyethylene is resistant to many chemicals and acids, making it a popular choice for general use. However, for certain oils or solvents, steel may be more appropriate. You should always check the chemical compatibility charts provided by manufacturers to ensure the pallet material won’t degrade.

    3. Size and Dimensions

    When measuring what size spill pallet you should choose, it is a good idea to also take into account any additional space you may need for safe loading and unloading. For example, aisle space and any regulatory requirements for spacing between containers must be considered.

    4. Weight Capacity

    Spill pallets are designed to hold a specific weight. The weight capacity includes both the dead load (weight of empty containers) and the live load (weight of the contents). You must ensure the pallet can support the full weight of all containers when filled to capacity.

    5. Portability 

    Portable spill pallets or bunds are also an option for those wanting some flexibility for changing layouts or temporary storage needs. These spill pallets are lightweight, foldable and can be set up in a matter of minutes, unlike traditional spill pallets. 

    Choose the Right Spill Pallets for Your Business with Fire & Safety

    Spill pallets are essential for businesses that handle hazardous liquids to not only comply with regulations but also protect the environment and employees from harm. We have a comprehensive range of spill control products. From prevention methods, such as Spill Pallets and Plant Nappies, to spill control measures like Spill Kits and Absobent Granules, our high-quality products will help you develop a complete and effective spill response plan, equipping your facility to tackle spills confidently. 

    FAQs

    What is the main purpose of a spill pallet?

    The main purpose of a spill pallet is to provide secondary containment for hazardous liquids. It captures and contains leaks, drips, or spills from storage containers, preventing the spread of dangerous materials. This protects the workplace, employees, and environment while ensuring regulatory compliance. 

    Why is spill prevention important?

    Spill prevention is crucial for protecting human health and the environment from the harmful effects of hazardous materials. It helps businesses avoid costly cleanup operations, potential fines, and damage to their reputation. Effective spill prevention practices ensure compliance with regulations, promote workplace safety, and demonstrate a company's commitment to responsible environmental stewardship.

    How do you deal with spills safely?

    There is a strict process you should follow when handling spills. To deal with spills safely, you should:

    1. Assess the situation and identify the spilled material.
    2. Alert others and evacuate if necessary.
    3. Use appropriate personal protective equipment (PPE).
    4. Select the appropriate spill kit or spill control materials.
    5. Contain the spill using absorbent socks.
    6. Clean up the spill using absorbent pads.
    7. Dispose of waste properly and decontaminate the area.
    8. Report the incident and review prevention measures.

    Find out how you can handle spills correctly in this guide to 

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